In short, productivity improvement of the apparel industry. Productivity measurement is both a measure of input utilization and an assessment as to whether or not input utilization is growing faster than output. The project was conducted live, where in numerous types of tools and techniques were employed to improve the efficiency and productivity of industry. Therefore it is important to adopt efficient productivity improvement technique so as to ensure individuals and organization. We have made a list of top 5 productivity techniques that every entrepreneur, jobber, businessman, and college student should incorporate in their lives.
It is hoped that the company uses the value stream map for the future implementation of lean manufacturing, in order to increase productivity and improve the quality of goods produced by. Our studied garment manufacturing company is abonti color tex. Waste is anything that does not contribute to transforming a part to your customers needs. Materials management deals with optimum utilization of materials in the manufacturing process. Modifying production line for productivity improvement. Normally, the production team and industrial engineering team think and do things for improving the current productivity level and maintain the benchmark productivity. Study of productivity improvement using lean six sigma. Productivity improvement techniques authorstream presentation. As productivity improvement plays a major part in most of the manufacturing or process industries as it helps in either removing or minimizing the waste elimination. The subject of this paper is the process of implementing methods to increase productivity. It involves scientific purchasing, systematic store keeping, proper inventory control, etc. Productivity improvement using industrial engineering tools view the table of contents for this issue, or go to the journal homepage for more 2012 iop conf. This article introduces you the most costeffective pdf solution designed for business. Everyone should think of productivity improvement in their shop floor for many reasons.
Therefore, the objective of the study is improving productivity through some of lean manufacturing tools for ethiopian garment industry. Smed is about an attitude of continuous improvement and never becoming complacent with the status quo, said bob mcclintic, aka dr. Manufacturing productivity improvement using effectiveness. Jan 06, 2015 jit just in time a philosophy of manufacturing based on planned elimination of all waste and continuous improvement of productivity. Also, how it can be a very useful in the productivity improvement by using the lean tools. The application of motions and time study are widely used not only manufacturing but in health science too. A case study on improving productivity by reducing. It provides the manufacturers part number and the quantity needed of each component. Productivity improvement through performance management d g dave gregory di i d i l director industrial engineering maple leaf consumer. A structured approach to achieve clean and orderly workplace by fixing place foreverything. Improve the productivity with help of industrial engineering. Productivity improvement through performance management d g dave gregory di i d i l director industrial engineering maple leaf consumer foods brian stephens senior industrial.
Measuring productivity oecd manual measurement of aggregate and industrylevel productivity growth measures of productivity growth constitute core indicators for the analysis of economic growth. The purpose of this study is to develop a value stream map for xyz manufacturing company in minnesota and identify wastes and make recommendations for improvement. Xl includes a wide range of integrated improvement techniques, such as short interval control sic. Productivity improvement techniques in apparel manufacturing. Productivity improvement in manufacturing unit analyzing. Productivity improvement a free powerpoint ppt presentation displayed as a flash slide show on id. Study of productivity improvement using lean six sigma methodology 35 1. Pdf productivity improvement using industrial engineering tools. It is observed that by implementing lean manufacturing principles the productivity of the company is greatly improved. Join us for a personalized 30 or 60 minute webinar. Jit just in time a philosophy of manufacturing based on planned elimination of all waste and continuous improvement of productivity. Dont miss these five best productivity improvement techniques to help. Root cause analysis and productivity improvement of an. Productivity improvement by work and time study technique for earth energy glass manufacturing company core reader.
Productivity improvement through process analysis for. The current project addresses the productivity improvement of a manual assembly line by making use of operations analysis in the framework of lean production. In this paper, a systematic methodology is presented for productivity measurement and analysis at the factory level. The views expressed in this publication do not necessarily reflect the official views of the asian. Work simplification for productivity improvement a case study. Increasing in productivity by using work study in a. Lean manufacturing believes in treating the causes and curing the problems permanently. Globalization has given rise to new standards for products and the demands of the customers have to be met keeping the. A methodology is proposed that helps to improve the productivity of any production process. Improving productivity by reducing operation cost as six sigma process improvement 151 sequentially. Also, a proposed solution may emerge early in the measure and analysis phase, leading to an emphasis on planning and implementation in the improve phase.
The role of productivity improvement tools and techniques in the textile sector during manufacturing. Productivity improvement of a manufacturing facility using systematic layout planning syed asad ali naqvi 1, muhammad fahad, muhammad atir, muhammad zubair1 and muhammad musharaf shehzad1 abstract. Kaizen techniques continuous improvement is a management supported employee driven process where, employees make a great number of continuous improvement 20. The productivity improvement team members are available to visit your facility to help with scoping improvement projects and to provide onsite support and facilitation throughout the duration of the project. Prepare a check list for good methods and movements. Productivity improvement of an industry by implementing lean manufacturing principles. This article introduces the tools and techniques of work simplification, implementation strategies for productivity improvement and its application in. Productivity improvement is to do the right things better and make it a part of continuous process. Pdf productivity improvement in forging industry using. The modern manufacturing system also because primary tool for proper capacity utilization, adequate location and appropriate layout. Times new roman monotype sorts arial sparkle microsoft word document microsoft excel worksheet microsoft excel chart microsoft equation 3. With the tips and pointers listed here, youve got a firm foundation from which you can being the improvement of your manufacturing productivity.
Abstract productivity increase by means of a work study in a manufacturing industry is the area of interest in this project. The role of productivity improvement tools and techniques. Productivity improvement by implementing lean manufacturing. The objective of this paper is to analyze methods of measurement of labor productivity and introduce them to real business. Motion and time study is defined as a scientific analysis method. A case study on improving productivity by reducing operation. Abstract assembly line balancing is to know how tasks are to be assigned to workstations, so that the predetermined goal is achieved. There are various tools and techniques that are quite helpful in reducing. Such was the case in the productivity improvement project. Tech in mechanical engineering by harekrushna dalai roll no. Pareto analysis is used to identify the top defect items.
Pdfelement for business documents, especially pdf files for business, are the most vital part of an office environment. Top 5 productivity improvement techniques you should know. Productivity improvement through lean manufacturing tools. The methodology consists of selecting a product or product family. However, there are many different approaches to productivity measurement and. Techniques for improving the productivity of an organization.
The role of productivity improvement tools and techniques in. Department of industrial engineering and management. To reiterate, this is a select list of methods, and theres no universal answer to the question of how to increase productivity in manufacturing. First published in japan by asian productivity organization leaf square hongo building 2f 1241 hongo, bunkyoku tokyo 1033, japan. Productivity improvement by work and time study technique for.
Well focus on your equipment, your process, and your challenges. Five rules of productivity improvement better operations. Abstract this paper outlines the improvement of productivity through process optimization at a plastic manufacturing company. Implementation of lean manufacturing principles and believing in continuous improvement are the tools which help industries to sustain global. For example, lean thinking is predominately a manufacturing. Keywords lean manufacturing, process industries, productivity improvement, lean tools.
Productivity improvement through performance management. Ppt productivity improvement powerpoint presentation free. The object of this paper is to investigate methods of measuring performance. The result shows that productivity increased by 1,257 pieces per day and labor productivity. Consider techniques such as kanban justintime production to reduce delays and increase efficiency. Productive maintenance tpm, lean manufacturing and its elements. Therefore higher improved productivity means that more is produced with the same expenditure of. Productivity improvement through process analysis for optimizing assembly line in packaging industries. Ppt productivity improvement powerpoint presentation. The various methods used for productivity improvement are waste in all forms was. Techniques to improve manufacturing productivity jack rubinger, graphic products.
Any operation improvement is a continuing process and with sufficient study of all the operations, they can be practically improved. Productivity improvement in manufacturing industry. Motion and time study technique is one of the productivity improvement techniques used in many manufacturing companies. Sic can improve manufacturing productivity by as much as 25% in a matter of weeks. Productivity improvement techniques or methods, article posted by gaurav akrani on kalyan city life blog. Case studies on productivity improvement and supplier selection thesis submitted in partial fulfillment of the requirements for the degree of bachelor of technology b. Productivity improvement strategies in the apparel. Tools are used to cut and form metal and other materials. A productivity improvement technique is the methodology chosen to carry out to increase the production of brake shoe manufacturing. The research was a direct application of the concepts of plant layout, reliability centered maintenance and computer integrated manufacturing cim in which focus was given to production.
The result shows that productivity increased by 1,257 pieces per day and labor productivity increased from 82 to 88 pieces per manhour. Productivity improvement in forging industry using industrial engineering techniques conference paper pdf available october 2016 with 3,142 reads how we measure reads. The most widely tackled issue is how to improve efficiency and productivity. Productivity improvement through process optimization. Lean manufacturing concepts are used by the industries to reduce work. Productivity improvement of a manufacturing facility using.
Lean manufacturing principles such as standard work. Traditional productivity metrics, such as throughput and utilization rate, are not very helpful for identifying the underlying problems and opportunities for productivity improvement in a manufacturing system. The productivity improvement is a sought after topic in the apparel manufacturing sector. Causeeffect analysis helped to identify the root causes of sewing. Every manufacturing industry has put in continuous efforts for its survival in the current volatile economy.
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